PackagingClient: Leading Beverage Manufacturer

PET Bottle Color Matching

PET Bottle Color Matching

The Challenge

A pharmaceutical packaging company required color-coded PET and HDPE bottles that met the industry's strictest safety and traceability standards. Color was used for drug identification, so any inconsistency or compliance gap carried serious regulatory risk.

  • USP Class VI biocompatibility for every color formulation
  • Strict color consistency for reliable drug and dosage identification
  • Full traceability documentation including drug master file (DMF) support
  • Colors must withstand PET processing at 280°C without degradation
  • Regulatory audits required complete, auditable quality records

Our Solution

MHK Color provided USP Class VI compliant masterbatches with carrier resins matched separately for both PET and HDPE, supported by a dedicated pharmaceutical QC protocol.

  • Matched carrier resins for both PET and HDPE for optimal dispersion
  • Spectrophotometric color verification performed on every production batch
  • Full regulatory documentation including DMF support data provided
  • Low-migration, biocompatible pigments locked into the polymer matrix
  • Dedicated QC protocol engineered for zero color-related rejections

Results Achieved

The client received 100+ color-matched formulations meeting all pharmaceutical standards, with flawless regulatory performance over 18 months of continuous production.

  • 100+ color-matched formulations delivered and validated
  • Zero color-related quality rejections over 18 months
  • Regulatory audit passed on the first attempt
  • A repeatable QC framework the client now uses for all new colors

Key Results

ΔE < 1.5
Color Consistency
15%
Colorant Reduction
5
Production Lines
<0.3%
Rejection Rate

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